In industries producing raw materials for cosmetics, detergents, and other products, hazardous gases like ethylene pose a constant risk. These gases are highly flammable and, if undetected, can lead to explosions, serious injuries, and costly downtime.
Normally, traditional methods such as handheld gas sniffers, soap and bubble tests and fixed gas detectors would be deployed to find leaks across a plant. Now, these methods may be common, but they all fall short in their own areas:
- Handheld gas sniffers are time-consuming and impractical for large facilities, they could also expose the user to dangerous chemicals.
- Soap and bubble tests is the cheapest method, but it is extremely Inefficient and unreliable for pinpointing small leaks. This is also extremely time consuming… Imagine having to do this across a whole plant with thousands of potential leak positions.
- Fixed gas detectors are limited to specific areas, unable to track leaks in complex piping systems
There is however, a new method that has been hitting industries across the world, especially in gas leak detection, and this is acoustic imaging.
Acoustic Imaging in Gas Leak Detection
Acoustic imaging is the process of turning sound into sight . When gas is leaking out of a pipe, the pressure of the leak exiting the tiny hole creates a sound, a very high pitched sound at that. This ultrasonic noise is not audible to human ears as the frequency of this sound is upwards of 70 – 80 KHz (Most humans can only hear to about 14 – 16 kHz)
This sound is then used to detect where the gas leak is coming from. This is all done in the CRY8124, a handheld acoustic camera that contains over 200 microphones used to pinpoint where the leak is, the rate of flow and even how much money it could be costing you.
This was recently seen at it’s best when gas leaks needed to be detected at a Givaudan factory.
Givaudan is a global leader in flavors and fragrances, supplying industries like food, beverages, personal care, and home products. Founded in 1895 and headquartered in Switzerland, the company specialises in creating custom scent and taste solutions. With a strong focus on innovation and sustainability, Givaudan continues to expand through strategic acquisitions and cutting-edge technology.
They had a problem, they had lots of gas leaks, but didn’t know where or how to effectively identify and address them.
That’s when they turned to the CRY8124. It was successfully deployed in Givaudan’s factory, detecting gas leaks with precision and helping prevent potential hazards. With its rapid and reliable detection capabilities, the CRY8124 enhanced the safety in fine the chemical production, ensuring a safer working environment while minimising risks and losses.
A Smarter Solution to Gas Leak Detection: The CRY8124 Acoustic Imaging Camera
The CRY8124 revolutionises gas leak detection by visualising ultrasound signals emitted by escaping gas. This allows operators to:
- Pinpoint leaks instantly – No physical contact required
- Detect leaks from a safe distance – Up to 200 meters away
- Operate in noisy environments – Advanced filtering isolates leak sounds
- Generate instant reports – Identify the leak source, leakage rate, and potential financial loss
Saving you time and money.
One of the best features of the CRY 8124 is it’s reporting capabilities. This camera is able to produce a report which would typically take hours, in just a few minutes. With information on the the type of leak, the flow rate, the cost of the leak, type of gas and even more. All presented in an easy-to-read PDF with images of the leak included too.
So not only are you saving time on detecting the leak, but you’re also saving time on reporting on the leak. Altogether, you can do what could be a full days work in mere minutes with this camera.
Now imagine spreading this over a huge plant? You could be saving hundreds of thousands of pounds in working hours and even save lives in the process.
To find out more check out the CRY8124 or speak with our team
